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Pd EnCat™ Encapsulated Palladium Catalysts

We have partnered with Avecia to distribute Pd EnCat™ encapsulated palladium catalysts worldwide.

Homogeneous palladium catalysts are widely utilized due to their versatility, reactivity and functional group tolerance. However, using homogeneous catalysts presents some problems including:

  • Probable palladium contamination of product necessitating additional clean up
  • Palladium contamination of process equipment with associated decontamination costs
  • Heavy metal contamination of waste streams from extraction and washing solvents
  • Cost of catalyst lost during reaction and reaction work-up

Pd EnCat addresses these issues by using microencapsulation technology to immobilize the palladium, optionally with activating ligands, within a highly crosslinked polyurea matrix.

How it’s Made

Microencapsulation of Palladium (II) Salts by in situ Interfacial Polymerization

Microencapsulation of Palladium (II) Salts by in situ Interfacial Polymerization

How it works

Substrates access the catalytic palladium sites by diffusion through the porous polyurea matrix; the metal remaining captured within.

Advantages Of Pd EnCat™ Catalysts

  • Low residual metal levels in final crude product (typically <10ppm before purification)
  • Easy recovery of catalyst by filtration
  • Safer and easier to handle than palladium on carbon
  • Compatibility with a wide range of process technology options e.g. fixed bed, fluidized bed, trickle bed and microwave reactors
  • Efficiency and economy gains through recovery and recycling
  • No plating out of palladium on vessel walls

Pd EnCat™ Applications

The performance of Pd EnCat is well-documented in an array of widely used transformations. The applications range from C-C bond forming processes, including Suzuki, Heck, Carbonylation, Sonogashira, and Stille coupling, to reductions of carbonyls, alkenes, nitro groups, and epoxides1-9. Selected examples are shown in Tables 1-7. Pd EnCat™ are available optionally with co-encapsulated ligands (Table 2) which simplifies removal of not only Pd but also ligand. Remarkably, these immobilized catalysts mediate high yield transformations often without significant increase in reaction times.

Pd EncatTM40 Catalyzed Suzuki Couplings

Suzuki Coupling

Table 1.Suzuki Coupling

Suzuki Coupling with Co-encapsulated Phosphines

Table 2.Suzuki Coupling with Co-encapsulated Phosphines

Heck Reaction

Table 3.Heck Reaction

Carbonylation

Table 4.Carbonylation

Transfer hydrogenations eliminate the need for an external source of hydrogen gas and are readily carried out using nanoparticulate encapsulated Pd(0), Pd(0) EnCatTM 30NP1,6. This unique catalyst is significantly easier to use and safer to handle than activated palladium on carbon. Table 5 illustrates the mild conditions, high yields, and chemoselectivities achieved in the reduction of p-nitroacetophenone and benzylic epoxides. As with other Pd EnCatTM, Pd(0) EnCatTM 30NP is highly recyclable without significant loss of activity as shown (Table 6). Alternatively, chemoselective hydrogenations may be carried out by pre-activation of Pd EnCatTM to give Pd(0) EnCatTM, yielding an immobilized palladium zero catalyst which facilitates high yields and excellent chemoselectivities in a variety of reductions (Table 7)2.

Transfer Hydrogenation with Pd(0) EnCat™30 NP

Table 5.Transfer Hydrogenation with Pd(0) EnCat™30 NP

Recyclability

Table 6.Recyclability

Hydrogenations with Pd(0) EnCatTM40

Hydrogenation

Table 7.Hydrogenation

Resistance to leaching Pd is a key advantage of the Pd EnCat™ products. Levels of Pd found in crude product are dependent on solvent (Table 8), substrate, and reaction conditions. Typically the Pd level in crude product is 10-20ppm prior to any purification. However, levels can be higher or lower and solvent selection is key to achieve minimum leaching; avoiding DMF and DMA where possible. Pd EnCat™ strongly resist swelling in the majority of solvents (Table 9) which is particularly important for scale up applications.

Resistance to Leaching

Table 8.Resistance to Leaching

Resistance to Swelling

Table 9.Resistance to Swelling

Pd EnCat™ (0.3g, 0.4 mmol/g) was weighed in to a 25mL carousel reaction tube and the solvent (20ml) added. The mixture was then heated to 800C whilst stirring via magnetic stirrer for 2 days. The mixture was allowed to cool to room temperature and filtered through a sintered funnel. The filtrate was collected and analysed for Pd content.

Solvent swell determined by measuring gain in volume of 1g sample of beads in solvent at room temperature over 2h, expressed as %.

Frequently Asked Questions

Are there significant differences between Pd EnCat™ 30 and Pd EnCat™ 40?

While Pd EnCat™ 40 shows excellent performance in a variety of transformations, Pd EnCat™ 30, with lower matrix content, shows similar performance but with improved kinetics while maintaining the mechanically robust nature of Pd EnCat™ 40 under similar conditions. End users are encouraged to screen the sample sets for best fit to application.

What if I would like a different matrix porosity, a different ligand, or a different metal?

Avecia and Sigma-Aldrich intend to collaborate on extensions to the product line. Requests for custom EnCat™ should be directed to Avecia at encat@avecia.com.

Can you provide additional information on using Pd EnCat™?

As a supplement to the referenced literature below, request a free copy of the EnCat™ Users Guide on CD via e-mail at cdavis1@sial.com.

Available Pd Encat™ Products

(45% water, unit weight excludes water)
Materials
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References

1.
Yu J, Wu H, Ramarao C, Spencer JB, Ley SV. 2003. Transfer hydrogenation using recyclable polyurea-encapsulated palladium: efficient and chemoselective reduction of aryl ketones. Chem. Commun..(6):678-679. https://doi.org/10.1039/b300074p
2.
Bremeyer N. 2002. Palladium Acetate in Polyurea Microcapsules: A Recoverable and Reusable Catalyst for Hydrogenations. Synlett. 111843-1844.
3.
Ley SV, Ramarao C, Gordon RS, Holmes AB, Morrison AJ, McConvey IF, Shirley IM, Smith SC, Smith MD. 2002. Polyurea-encapsulated palladium(ii) acetate: a robust and recyclable catalyst for use in conventional and supercritical mediaElectronic supplementary information (ESI) available: representative experimental procedures. See http://www.rsc.org/suppdata/cc/b2/b200677b/. Chem. Commun..(10):1134-1135. https://doi.org/10.1039/b200677b
4.
Ramarao C, Ley SV, Smith SC, Shirley IM, DeAlmeida N. 2002. Encapsulation of palladium in polyurea microcapsules. Chem. Commun..(10):1132-1133. https://doi.org/10.1039/b200674j
5.
Vickerstaffe E, Warrington BH, Ladlow M, Ley SV. 2003. Fully automated multi-step solution phase synthesis using polymer supported reagents: preparation of histone deacetylase inhibitors. Org. Biomol. Chem.. 1(14):2419. https://doi.org/10.1039/b305713e
6.
Ley SV, Mitchell C, Pears D, Ramarao C, Yu J, Zhou W. 2003. Recyclable Polyurea-Microencapsulated Pd(0) Nanoparticles:? An Efficient Catalyst for Hydrogenolysis of Epoxides. Org. Lett.. 5(24):4665-4668. https://doi.org/10.1021/ol0358509
7.
Lee CKY, Holmes AB, Ley SV, McConvey IF, Al-Duri B, Leeke GA, Santos RCD, Seville JPK. 2005. Efficient batch and continuous flow Suzuki cross-coupling reactions under mild conditions, catalysed by polyurea-encapsulated palladium (ii) acetate and tetra-n-butylammonium salts. Chem. Commun..(16):2175. https://doi.org/10.1039/b418669a
8.
Siu J, Baxendale IR, Ley SV. Microwave assisted Leimgruber?Batcho reaction for the preparation of indoles, azaindoles and pyrroylquinolines. Org. Biomol. Chem.. 2(2):160-167. https://doi.org/10.1039/b313012f
9.
Bapna A, Vickerstaffe E, Warrington BH, Ladlow M, Fan TD, Ley SV. 2004. Polymer-assisted, multi-step solution phase synthesis and biological screening of histone deacetylase inhibitors. Org. Biomol. Chem.. 2(4):611. https://doi.org/10.1039/b313414h
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