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Determination of Impurities in Clozapine API using Purospher® Star RP-18 endcapped HPLC column acc. to Ph. Eur. Monograph

Ajay Kaparwan
Merck Life Science Pvt Ltd, R&D, APAC

Abstract

The clozapine related substances/impurities determination following the European Pharmacopeia (Ph. Eur.) monograph is demonstrated using a Purospher® Star RP-18 endcapped column. This method showed compliance with the Ph. Eur. system suitability criteria for the clozapine related substances test.

Section Overview

Introduction

The presence of potential toxic chemicals and impurities in drugs is one of the biggest challenges in the manufacturing of an active pharmaceutical ingredient (API). Therefore, it is important to identify these impurities during the manufacturing process to avoid issues related to the quality, efficacy, and safety of drugs. Screening and quantitation of these impurities in APIs is useful to identify potential problems when evaluating new suppliers, changing manufacturing sites, or during production scale-up. An HPLC-UV method was developed on a Purospher® STAR RP-18 endcapped column (125 x 4.6 mm, 5 µm) for the simultaneous quantification of the impurities in API for clozapine as per the European Pharmacopoeia method.1 Beyond what is stated in the European Pharmacopoeia monograph, individual LOD and LOQ limits for the impurities were established by performing an additional calibration for each impurity and clozapine.

Clozapine impurities in the Ph. Eur. monograph are (see structures Figure 1):

  • Clozapine Impurity A - 7-chloro-5, 10-dihydro-11H-dibenzo[b,e][1,4]diazepin-11-one
  • Clozapine Impurity B - 11,11′-(piperazine-1,4-diyl)bis(8-chloro-5H-dibenzo[b,e][1,4]diazepine)
  • Clozapine Impurity C - 8-chloro-11-(piperazin-1-yl)-5H-dibenzo[b,e][1,4]diazepine
  • Clozapine Impurity D - 1-[2-[(2-amino-4-chlorophenyl)amino]benzoyl]-4-methylpiperazine
Five black-and-white chemical structure diagrams representing clozapine and its related impurities, labeled beneath each structure. The first structure on the left is clozapine, which consists of a fused tricyclic system with a chlorine-substituted benzodiazepine core and a seven-membered central ring containing two nitrogen atoms. Next to it is Clozapine Impurity A, which features a similar fused tricyclic system but with an additional amide functional group and a chlorine substitution. Clozapine Impurity B follows, displaying a similar fused core with multiple nitrogen atoms and chlorine atoms positioned on the benzodiazepine structure. Clozapine Impurity C retains the tricyclic core but has different nitrogen arrangements and substitutions. The last structure, Clozapine Impurity D, contains an additional amide group and an extended structure with a chlorine atom and a methoxy group.

Figure 1.Structures of clozapine and related impurities acc. to European Pharmacopeia (Ph. Eur.).

Experimental

Mobile Phase Preparation

  • Solution A: Dissolve 2.04 g of potassium dihydrogen phosphate in 1000 mL of water and adjust the pH to 2.4 + 0.05 with diluted phosphoric acid.

Solution A is mixed with acetonitrile and methanol according to shares described in Table 1 for the mobile phase [A] and [B]. After mixing each mobile phase, sonicate for 20 min and filter through a 0.45 µm membrane filter.

Standard and Sample Preparation

Standards and samples were prepared according to the below procedures:

  • Solvent mixture: Methanol and water (80:20 v:v).
  • Test Solution: 75 mg of substance to be examined dissolved in Add 80 mL of methanol and swirl gently to dissolve before diluting to 100 mL with water. Mix well and filter through a 0.45 µm membrane filter.
  • Reference solution A: 1 mL of Test Solution diluted to 10 mL with solvent mixture. Then 1 mL further diluted to 100 mL with a solvent mixture.
  • Reference solution B: Dissolve the contents of a vial of Clozapine for peak identification CRS (containing impurities A, B, C and D) in 1 mL of solvent mixture.
  • Stock solution for linearity (15 µg/mL): Weigh and transfer about 1.5 mg of each individual clozapine impurity A, B, C, D, and clozapine standard to 100 mL volumetric flask, respectively, add 80 mL of methanol to each flask and swirl gently to dissolve before diluting to 100 mL with water, then shake and mix well thoroughly.

HPLC-UV Analysis

The standards and samples were analyzed by HPLC-UV at 277 nm using a Purospher® STAR RP-18 endcapped column (Table 1).

HPLC Parameters

Column:

Purospher® STAR RP-18 endcapped, 5 µm, 125 x 4.6 mm (1.51914)

 

Mobile phase:

[A] Acetonitrile:methanol:solution A (1:1:8, v:v:v);

[B] Acetonitrile:methanol:solution A (4:4:2, v:v:v)

 

Gradient

Time (min)

%B

 

0-4

0

 

 

4-24

0-100

 

 

24-32*

100

 

Flow rate:

1.2 mL/min

 

Pressure:

180 bar (2600 psi)

 

Column temp.:

Ambient

 

Detector:

UV, 257 nm

 

Injection volume:

20 µL

 

Samples:

as described above and in the figures below

 

Table 1.HPLC conditions for impurity determination in clozapine acc. to Ph. Eur.

Results & Discussion

System Suitability

The system suitability was assessed by comparing the chromatogram acquired with reference solution B (Figure 2) with the chromatogram supplied with Clozapine peak identification CRS (Y0000758; Figure 3), which have to be similar, and the resolution between impurity C and clozapine (>2.5) as indicated in the Ph. Eur. monograph. Both criteria were met. An overview of the suitability criteria and the achieved results is shown in Table 4.

A chromatogram displaying the separation of five components in clozapine reference solution B, prepared in 80% v/v of methanol in water. The x-axis represents retention time in minutes, ranging from 0 to approximately 30 minutes, while the y-axis represents intensity in milli-absorbance units (mAU), ranging from -10 to 80. The chromatographic trace is a thin black line with five distinct peaks labelled numerically from 1 to 5. Peak 2 is the most prominent, reaching the highest intensity around the 10-minute mark. Peak 1 appears before peak 2 at approximately 9 minutes with a lower intensity. Peaks 3, 4, and 5 follow after peak 2, occurring between 13 and 18 minutes with relatively smaller intensities. The baseline remains mostly stable with minor fluctuations at the start and a slight rise towards the end.

Figure 2.Chromatogram recorded for clozapine reference solution B, prepared in 80% v/v of methanol in water, as per Ph. Eur. monograph for clozapine related substance method.

A chromatogram displaying the separation of clozapine and its related impurities over time. The x-axis represents retention time in minutes, ranging from 0 to approximately 28 minutes, while the y-axis represents absorbance units (AU), with values ranging from -0.005 to 0.050. The chromatographic trace is a thin black line with multiple peaks labeled accordingly. The most prominent peak, corresponding to clozapine, appears near the 12-minute mark with the highest intensity. Other labeled peaks include Impurity C around 10 minutes, Impurity D just after 12 minutes, and Impurities A and B near 18 to 20 minutes. The baseline remains stable except for minor fluctuations at the start and a slight rise at the end.

Figure 3.Example chromatogram provided with clozapine peak identification CRS (Y0000758, batch 3).

Peak No.

Name

RT (min)

RRT

RRT in Ph. Eur.

Peak Area

Resolution

Tailing Factor

1

Clozapine Imp C

9.183

0.9

about 0.9

39801

-

1.12

2

Clozapine

10.554

1.0

-

566548

4.80

1.20

3

Clozapine Imp D

13.449

1.3

about 1.1

29520

11.58

1.07

4

Clozapine Imp A

17.306

1.6

about 1.6

174282

18.79

1.06

5

Clozapine Imp B

17.993

1.7

about 1.7

47975

2.95

1.09

Table 2.Peak identification with reference solution B as per Ph. Eur. monograph for clozapine related substance method. Retention time indication Ph. Eur. for clozapine: about 11 min

Repeatability

The repeatability for the peak area and the retention time was assessed using the reference solution A (Figure 2 & Table 3)

A chromatogram showing the separation of components in clozapine reference solution A, prepared in 80% v/v of methanol in water. The x-axis represents retention time in minutes, spanning from 0 to approximately 32 minutes, while the y-axis represents intensity in milli-absorbance units (mAU), ranging from 0 to 120. The chromatographic trace is a thin black line on a white background, displaying a prominent sharp peak at around 10.6 minutes, which reaches an intensity slightly above 100 mAU. The baseline exhibits slight fluctuations at the beginning, with small peaks appearing beyond the 20-minute mark.

Figure 4.Chromatogram for clozapine reference solution A, prepared in 80% v/v of methanol in water, as per Ph. Eur. monograph for clozapine related substance method (clozapine RT= 10.592 min).

Standard

Peak Area

Retention Time (min)

STD_1

50105

10.592

STD_2

50332

10.591

STD_3

50267

10.593

STD_4

50357

10.594

STD_5

50571

10.591

Mean

50326.4

10.5922

Standard Deviation

168.3324

0.0013

% RSD

0.33

0.01

Ph. Eur. Criteria %RSD

NMT 0.73%

-

Table 3.Repeatability recorded of Reference solution “A”, prepared in 80% v/v methanol in water

Summary of Suitability Criteria

A comparison of system suitability test (SST) criteria as per Ph. Eur monograph for clozapine with the observed value of reference solution A and reference solution B as well as applicability of Ph. Eur 2.2.46 general chapter criteria for % RSD of five replicate injections and tailing factor2 are provided in Table 4.

SST Parameters

EP Limits

Observed Value

Resolution between impurity C and clozapine

Minimum 2.5

4.8

Chromatogram obtained with reference solution B

Chromatogram obtained with refence solution B should be similar to chromatogram supplied with clozapine for peak identification CRS.

Chromatogram obtained with refence solution B is similar to chromatogram supplied with clozapine peak identification

Relative retention time with reference to clozapine (retention time about 11 min)

Imp A = about 1.6

Imp A = about 1.63

Imp B = about 1.7

Imp B = about 1.70

Imp C = about 0.9

Imp C = about 0.87

Imp D = about 1.1

Imp D = about 1.27

% RSD of Peak Area reference solution A

NMT 0.73%

0.33%

Tailing factor (as per Ph. Eur 2.2.46)

0.8 – 1.8

Imp A=1.06

Imp B = 1.09

Imp C = 1.12

Imp D = 1.09

Table 4.Comparison of system suitability test (SST) criteria as per monograph and Ph. Eur 2.2.46 general chapter2

Calibration

In addition to what is described in the Ph. Eur. preparation of calibration level solutions were done for each individual impurity and clozapine to assess linearity of calibration and limit of detection and quantification (LOD & LOQ). The calibration levels for each individual impurities were run from 25 % to 150% of the limit mentioned in the Ph. Eur. monograph Table 5.

Impurity Name

Calibration Range (µg/mL)

Calibration Equation

R2

LOD (µg/mL)

LOQ (µg/mL)

Clozapine

0.1875 -1.125

y = 66137x - 1527.3

0.9945

0.1

0.29

Clozapine Impurity A

0.1875 - 1.125

y = 218340x + 10169

0.9974

0.07

0.2

Clozapine Impurity B

0.375 - 2.250

y = 33950x - 649.67

0.9953

0.18

0.54

Clozapine Impurity C

0.560 - 3.380

y = 18718x + 2969.6

0.9973

0.2

0.61

Clozapine Impurity D

0.375 - 2.250

y = 18041x + 1937.8

0.9952

0.18

0.54

Table 5.Calibration data for clozapine and 5 impurities

Measurement of a Test Solution

A chromatogram depicting the separation of clozapine and its related impurities over time. The x-axis represents retention time in minutes, ranging from 0 to approximately 32 minutes, while the y-axis represents intensity in milli-absorbance units (mAU), spanning from -1 to 8. The chromatographic trace is a thin black line on a white background, showing a dominant sharp peak at around 10 minutes, labelled "Clozapine”. Two smaller peaks appear later, around 18 and 19 minutes, labelled "Impurity A" and "Impurity B," with arrows pointing to their respective positions. The baseline remains stable with minor fluctuations.

Figure 5.Chromatogram for clozapine test solution, prepared in 80% v/v of methanol in water, as per EP monograph for Clozapine method for related substances.

Compound

% Impurity present in test solution

Clozapine Impurity A

4.48

Clozapine Impurity B

0.51

Clozapine Impurity C

-

Clozapine Impurity D

-

Table 6.Data obtained for the Impurity percentages present in the test solution of clozapine, as shown in the chromatogram. (Figure 5)

Conclusion

The demonstrated method shows that with the Purospher® Star RP-18 endcapped, 5 µm, 125 x 4.6 mm column the system suitability criteria for the determination of clozapine related impurities following the Ph. Eur. monograph can be met. The resolution obtained between the peaks of clozapine and clozapine impurity C is 4.8. The relative retention time obtained for the impurities were also comparable with the values listed in the EP monograph.

Although the EP monograph method is used for impurity determination by comparing peak areas, this method here was taken one step ahead beyond the requirements of the Ph. Eur. monograph, by exactly calibrating each individual impurity with single compounds solutions in the concentration range of 25% -150% of the limits mentioned in the monograph. The method showed for the applied concentration ranges a linear behavior with R2 values ≥0.995. The determined LODs and LOQs for the HPLC method were between 0.07 - 0.20 mg/mL and 0.20 - 0.61 µg/mL respectively.

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References

1.
Clozapine European Pharmacopoeia 11.7. [Internet]. Available from: https://pheur.edqm.eu/app/11-7/content/11-7/1191E.htm
2.
Ph. Eur. 2.2.46 general chapter. Chromatographic Separation Techniques. European Pharmacopoeia 11.7. [Internet]. Available from: https://pheur.edqm.eu/app/11-7/content/11-7/20246E.htm
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